Components for third parties
With more than 30 years of experience, our company is specialized in CNC mechanical machining (turning and milling) for third parties. Always using top quality raw materials, we machine a wide range of products according to Customer’s design: stainless and carbon steel, duplex and superalloys. Reliability, reliability and flexibility are characteristics that have always distinguished us and allowed to be known throughout Europe over the years.
Manufacturing process
Our company, in most cases, starts its production from round bars, which the operator provides to cut (autonomously up to Ø400mm) in discs or pieces ready to be processed. However, depending on requirements, it also supplies: square/hexagonal section bars, tubes, shaped (plasma/laser/water cut) or complex semi-finished products. Raw materials purchased are inspected and, if deemed to be compliant, punched (and/or labelled) and inserted in a proper traceability system. OMCAR Inox is highly specialized in stainless steels processing: Austenitic (AISI 3XX), Martensitic (AISI 4XX), Special (AISI 600), Duplex and Super-Duplex. In smaller quantities we also handle carbon steels and "Superalloys" (Inconel, Stellite, Hastelloy, and others).
In order to minimize non-compliances and guarantee at the same time the quality of the final product, each new potential supplier must pass the qualification process required by our QMS (Quality Management System) certified ISO 9001:
1. Initial investigation
2. Classification
3. Sampling
4. Monitoring (annual revaluation)
Workshop
OMCAR Inox has several latest-generation CNC lathes and machining centres with up to 5 controlled axes, which allow to carry out a wide range of machining operations, up to an approximate Ø of 600mm. The type of machinery and the company structure allow to guarantee an excellent quality/price ratio on medium-small series (generally from 1 to 1000 units). Speaking of dimensional control, the company disposes of several measuring on-board instruments such as: digital gauges, micrometres, depth gauges (and others) and a metrology room equipped with CMM Spectrum ZEISS machine, a profile enlarger and a roughness tester. Each instrument is periodically checked and calibrated. This allows us to maintain tight tolerances, even in the order of one hundredth of a millimetre.
MES Software
In order to guarantee deliveries on schedule, OMCAR Inox has adopted a computerized production planning and monitoring system. The Metronome software allows us to easily manage every order throughout the production cycle. From material procurement (MRP), to workload planning (scheduling), to complete job monitoring through off-grid workstations and networked machines, able to provide analysts with production data in real time.
